Mitsubishi EDM Replacement Parts - Power Supplies, Wire Guides, Filters

Introduction to Mitsubishi EDM Parts

Electrical discharge machining (EDM) is a manufacturing process used to create intricate, highly accurate parts and components out of conductive materials like metals and alloys. One of the leading manufacturers of wire and sinker EDM equipment and supplies is Mitsubishi Electric.

Mitsubishi offers an extensive selection of OEM EDM parts and accessories compatible with their own machines as well as models from other brands. Their catalog covers everything from circuit boards, power supplies, logic cards, seals, filters, and electrodes to wire guides, ceramic and graphite nozzles, resins, and dielectric fluids.

Advantages of Using Genuine Mitsubishi EDM Parts

There are several key benefits to using factory certified Mitsubishi replacement components in your EDM system:

• Reliability - Parts are engineered to integrate flawlessly with Mitsubishi EDMs for optimal performance and longevity.
• Precision - Components are manufactured to extremely fine tolerances, ensuring the precision and accuracy of cuts.
• Productivity - Genuine parts help optimize cutting speeds, uptime, and capacity utilization.
• Safety - OEM filters, seals, and ceramics control sparking/arcing and remove impurities from dielectric for safe operation.
• Support - Mitsubishi stands behind their products with warranties, customer service, and technical documentation.

Types of Mitsubishi EDM Parts Available

Mitsubishi supplies replacement hardware for all makes and models of sinker and wire electrical discharge machines. Some common EDM parts they inventory include:

• Power Supply Components - Rectifiers, IGBT modules, control PCBs, transformers, resistors, capacitors, fuses, etc.
• Logic Cards - Main logic cards, servo cards, sequence and time control boards, display interface PCBs.
• Wire System Parts - Wire guides, wire feed rollers, diamond guides, ceramic wire guides, wire drive motors.
• Sinker System Parts - Graphite and copper electrodes, ceramic nozzles, electrode holders and clamp sets.
• Fluid System Components - Dielectric filters, flesh removal filters, pumps, seals, valves, heat exchangers, level sensors.

Purchasing Mitsubishi Replacement EDM Parts

Factory Mitsubishi EDM parts can be purchased through authorized machine tool and industrial equipment suppliers. When buying spare and replacement items its critical to identify your specific model to ensure ordering the proper matching part numbers.

Searching Parts Catalogs & Diagrams

Mitsubishi offers searchable online parts catalogs that allow you to locate and cross-reference replacement components for your EDM equipment. After identifying the correct corresponding part numbers you can order items individually or in kits.

Verifying Part Numbers

Before completing any orders double check that quoted part numbers match your equipment by cross-referencing against diagrams, nameplate specification tags, or maintenance records. This saves time and costly returns/exchanges by eliminating the risk of receiving incorrect or incompatible items.

Comparing Supplier Pricing

Be sure to get multiple quotes when sourcing replacement EDM consumables, particularly for expensive components like power supplies or logic cards. While shopping around consider total costs including shipping fees and lead-times so your machine’s downtime is minimized.

Caring for Your Mitsubishi EDM Equipment

To maximize the working lifespan of your electrical discharge machine and reduce the frequency of parts replacements follow the manufacturer’s prescribed maintenance schedule and protocols, including:

• Replacing filters and fluids at suggested intervals
• Cleaning electrodes, nozzles, and ceramics regularly to prevent buildup
• Checking fluid concentration and chemistry
• Inspecting wire guides for damage or wear
• Testing power supply voltages and rectifiers
• Backing up settings and parameters

Adhering to preventative maintenance procedures preserves the integrity and performance of your EDM while minimizing operational disruptions. Be sure any technicians servicing machines are factory certified.

FAQs

What types of EDM machines does Mitsubishi supply replacement parts for?

Mitsubishi manufactures both OEM and aftermarket spare parts suitable for all makes and models of wire electrical discharge machines (EDM) and sinker EDM equipment.

Where can I find part numbers for Mitsubishi EDM components?

Mitsubishi provides online EDM parts catalogs with diagrams and detailed part number references to help customers identify and order the correct replacement items for their machines.

Do I need special expertise to install Mitsubishi EDM parts?

Some EDM components like circuit boards or power supplies should only be changed by qualified electrical technicians, while regular maintenance items like filters, ceramics, or wire can typically be replaced by operators after proper training.

Is it cheaper to replace or repair broken EDM parts?

For relatively affordable modules like circuit boards or igniters it is usually more cost effective to replace than attempt repairs. However, assessing damaged parts individually is always recommended before deciding on replacement vs refurbishment.