Learn How to Handcraft Mule Tape Halters and Tack

What is Mule Tape?

Mule tape, sometimes referred to as packer's tape, is a durable woven cotton material that has been used for decades by packers, outfitters, and mule handlers. Compared to nylon halters, mule tape is soft on a mule's nose yet still strong enough to restrain even the most willful mule.

Mule tape comes in a variety of widths, ranging from 3⁄4 inch to 1 1⁄2 inches. The most commonly used widths for halters and lead ropes are 1 inch and 1 1⁄4 inch.

Benefits of Using Mule Tape

There are many advantages to using mule tape for halters and leads:

• Soft and comfortable on a mule's nose
• Durable and long-lasting material
• Better traction and grip compared to nylon
• Traditional look preferred by many mule owners

Additionally, the natural fibers allow mule tape to swell when wet. This helps the knots tighten and hold better than synthetic materials like nylon webbing.

Creating Your Own Mule Tape Tack

One of the appeals of mule tape is being able to fashion your own halters, lead ropes, reins, and other tack items by hand. With some mule tape, a few simple braiding techniques, and basic knot-tying knowledge, you can make customized tack for your mule.

Supplies Needed

To start making your own mule tape tack, you’ll need:

• Mule tape in your desired width and length
• Scissors
• Lighter or matches (for sealing cut ends)

Optional items that are also handy to have include:

• Awl for making holes
• Conway buckles, rings, or snaps for attachments
• Double-sided tape

Braiding a 6-Strand Mule Tape Halter

A common beginner braiding technique for halters is the 6-strand braid. When done correctly, this braid results in a nice uniform look that helps the halter lay flat against the mule’s face.

To braid a 6-strand mule tape halter:

1. Cut a piece of 1-inch wide mule tape that is long enough for 6 strands. A good standard length is about 8 feet long.
2. Singe the ends of the mule tape with a lighter or match to prevent fraying.
3. Anchor one end of the tape to a fixed point, or have someone hold it taut.
4. Separate the length of tape into 6 equal strands.
5. Begin braiding the strands together using an over-under pattern, one strand going over another and under the next.
6. Continue braiding down the length of tape.
7. When finished, singe both ends again.

For a visual demonstration, there are instructional videos on YouTube that show the 6-strand braiding process step-by-step.

Adding Functional Elements

Once your braided halter is complete, you can incorporate rings, ties, snaps, and buckles to create a finished, functional halter. Plan out where you want attachments before cutting slits or holes.

Some elements you may want to add:

• Tie rings - Braid rings into the noseband and attach the lead rope here.
• Crown piece - A second piece tied behind the ears to help secure.
• Jaw strap - Adjustable length strap that runs under the chin.
• Throat snap - Snap at the throat latch for easy on/off.

Take care not to cut the functional slits and holes too close together or far apart. Space them appropriately for your mule's face dimensions.

Caring for Your Mule Tape Tack

With proper care and maintenance, your hand-braided mule tape tack can last for many years of regular use.

Cleaning

Dirt, sweat, and dust can accumulate easily on cotton tack items. Occasionally wash your mule tape halters, leads, reins, etc. using a gentle soap and warm water. Avoid harsh detergents.

You can also spot clean sweaty areas around the noseband, cheekpieces, and browband areas after each use. Just use a damp sponge or cloth.

Conditioning

The natural cotton fibers in mule tape can dry out over time. To restore suppleness and prevent brittleness, apply a leather, tack, or cotton conditioner every few months.

Frequently used show halters may need more frequent conditioning to keep the mule tape from becoming stiff and unpliable.

Storage

When not in use, store mule tape items clean and dry in a barn tack room or other protected area. Allow the tack to fully air dry if wet or sweaty before putting it into storage.

You can hang halters on saddle stands, tack hooks, or wall mounts to help retain their shape better.

The Tradition Lives On

Braiding your own mule tape tack allows you to carry on the generations-old tradition of crafting customized halters, ropes, reins, and other items by hand for your special equine partner. It bonds you closer to an iconic piece of Western history – the sure-footed, steady mule.

With some practice, patience, quality mule tape, and the right techniques, you’ll be creating durable, functional and stylish tack your four-eared friend will be happy to wear.

FAQs

What width of mule tape should I use?

The most common widths used for halters and leads are 1-inch or 1 1⁄4-inch mule tape. Narrower tape may be too thin and prone to cutting into the mule's face. Wider tapes are okay too but can be a bit bulky.

Can I combine mule tape with leather or biothane?

Yes, it's common to pair cotton mule tape with leather or synthetic accents. For example, using a leather or biothane crown piece or jaw strap paired with a braided mule tape cheekpiece and nose piece.

How do I get clean braiding lines in my halter?

Using double-sided tape is an easy trick. Simply tape down the strands in the pattern you want before braiding. The tape holds everything in place neatly and you can remove it after.

What's the best way to clean my mule tape tack?

Hand wash mule tape periodically using a gentle soap and warm water. Avoid harsh detergents. You can also spot clean sweaty areas after each use with just a damp sponge or cloth.