Best Edge Sanders - Top Benchtop, Handheld & Attachment Models Reviewed

Introduction to Edge Sanders

Edge sanders are an essential tool for any woodworking shop. They allow you to sand pieces of wood down to a smooth finish along the edges and faces. Edge sanders come in a few different varieties, including benchtop models, handheld units, and specialty sanding attachments. Choosing the right sander for your needs is crucial to achieving professional results.

In this comprehensive guide, we'll explore the different types of edge sanders, features to look for, and provide reviews of the top models on the market. Whether you're a hobbyist woodworker or run a professional shop, we'll help you find the perfect edge sander to meet your needs and budget.

Benefits of Using an Edge Sander

Edge sanders provide a number of advantages over hand sanding:

• Saves time and effort - Edge sanders quickly remove material and smooth out surfaces.
• More consistent results - The machines sand evenly and reduce the risk of high and low spots.
• Cleaner edges - Edge sanders give clean 90 degree corners on boards.
• Dust collection - Most models connect to dust collection systems to contain the mess.

While hand sanding requires elbow grease and patience, an edge sander can accomplish the task faster and with better accuracy. The time savings really add up for anyone processing large quantities of material.

Types of Edge Sanders

There are a few basic styles of edge sanders to choose from:

Benchtop Edge Sanders

As the name implies, benchtop edge sanders sit on top of a workbench or table. They consist of a flat sanding disc and a fence that holds the wood at a 90 degree angle to the disc. Many models allow you to tilt the sanding disc as well. Benchtop edge sanders provide vertical clearance to handle thicker material.

Handheld Edge Sanders

Handheld edge sanders are versatile sanders that usually rely on velcro straps to hold sandpaper against two perpendicular faces. This allows you to sand flush into corners. Some handheld models feature dust collection and extra handles for control.

Oscillating Edge Sanders

Oscillating edge sanders use a rapid side-to-side motion to drive the sanding surface. This aggressive action quickly removes material. Oscillating edge sanders excel at finishing curves and shapes.

Specialty Edge Sanding Attachments

You can also find edge sanding attachments that work with other tools like random orbital sanders. These accessories essentially convert the sander into an edge sander. Brands like Makita, Bosch, and Festool offer edge sanding attachments for their popular sanders.

Key Features to Look For

Here are some important considerations when shopping for an edge sander:

Sanding Belt Size

For benchtop models, the size of the sanding belt is key. Common sizes are 4 x 24, 4 x 36, and 6 x 48-inches. Larger belts and discs can handle wider material. Make sure to choose a size that suits the dimensions of your typical workpieces.

Disc/Platen Size

On oscillating and handheld edge sanders, pay attention to the size of the sanding platen surface. Bigger is better for handling larger material. But smaller platens and discs offer more maneuverability.

Dust Collection

Check that the edge sander either has a built-in dust port or can accommodate a dust bag. Controlling the dust and debris will lead to a cleaner workspace.

Motor Power

More powerful motors with higher amp ratings allow you to apply more pressure and remove material faster. For light duty work, a 2 to 3 amp motor is sufficient. Go with 4 amps or higher for aggressive material removal.

Variable Speed

Models with variable speed control let you match the sanding speed to the job. Faster speeds help smooth out small imperfections, while slower feeds are better for removing larger amounts of material.

Edge Tilting

Some benchtop edge sanders allow you to tilt the sanding disc from 90 degrees up to about 45 degrees. This allows for bevel sanding edges at an angle.

Ergonomic Design

For handheld sanders, make sure it has an ergonomic and comfortable grip. You'll be able to work longer without fatigue.

Best Benchtop Edge Sanders

Here are our top picks for benchtop edge sanders:

JET 708404 JBOS-5 Bench Belt Sander

The JET JBOS-5 is a powerful benchtop edge sander ideal for heavy-duty work. It features a large 5 x 89-inch sanding belt that handles wider stock with ease. The cast iron body prevents vibration while aggressive sanding. We also like the adjustable work table that tilts up to 45 degrees.

WEN 6500 Belt Disc Sander

For the best benchtop edge sander under $200, check out the WEN 6500 model. It comes equipped with a 4 x 36-inch belt and 6-inch disc sander. The 2.3 amp motor provides enough power for most DIY projects. A great entry-level model.

Rikon 50-151 Bench Sander

The Rikon 50-151 edge sander is a step up with more features and capability. It has a 4 x 36-inch belt size powered by a 1/2 HP motor. The cast iron construction is very durable. We like the miter gauge, adjustable table, and 5-year warranty too.

Shop Fox W1831 Bench Sander

For serious woodworkers, the Shop Fox W1831 is a great choice. It has a large cast iron table that tilts up to 45 degrees. The 1/3 HP motor and 4 x 36-inch belt provide plenty of power. It also connects easily to a dust collection system.

Best Handheld Edge Sanders

These top-rated handheld models are great for finishing edges and sanding into tight spaces:

Makita BO4556K Finishing Sander

The Makita Finishing Sander uses a proprietary quarter-sheet pad system that combines the versatility of quarter-sheet sanders with the finishing power of edge sanders. It's ideal for projects like installing cabinets, sanding doors, and fitting trim.

Festool ETS EC 150/3 EQ Sander

The Festool ETS 150 is a premium edge sander with best-in-class dust extraction. It uses the company's patented three-sided pad system and has variable speed control. The compact size paired with smart ergonomics makes this Festool sander a favorite.

Bosch GSS20-40 Orbital Finishing Sander

The Bosch GSS20-40 is designed specifically for one-handed use in tight areas. It provides great grip and control thanks to the softgrip zones. Hook-and-loop accessories allow you to switch quickly between sanding sheets and edge attachments.

Metabo SE 14-180 Plus Oscillating Edge Sander

Metabo's oscillating edge sander is lightweight and excels at detail work. It fits easily into corners and confined spaces. The integrated dust extraction helps keep your workspace clean. Great for fine woodworking and metalworking.

Best Edge Sander Attachments

Here are some must-have edge sander attachments for use with other tools:

McFarland Customs Right Edge Sanding Attachment

The awesome 90 degree edge sander from McFarland Customs is perfect for adding edge sanding capabilities to your existing sander. It has models available for brands like Festool, Bosch, Makita, Dewalt, and others. The versatile design allows you to easily convert your sander into an edge sander.

Kreg Precision Edge Sanding Attachment

Kreg offers a unique radius edge sander that allows you to sand rounded edges for table tops, cutting boards, picture frames and more. It works with most major brands and attaches easily. The graduated edges let you sand precise rounded edges.

DeWalt Right Angle Attachment

DeWalt's official right angle edge sander attachment is designed specifically for the DeWalt DWE6421 and DW660 palm grip sanders. It's a great way to add edge sanding functionality without buying a dedicated edge sander.

Bosch RA1100 Right Angle Attachment

The Bosch RA1100 works with most Bosch 5 and 6 inch orbital and random orbital sanders, allowing you to transform it into an edge sander. It's useful for finishing projects like cabinetry and furniture.

Festool FS-EA sander edge attachment set

Festool's 5-piece edge attachment set adds edge sanding capabilities to your existing Festool sander. Great for flush-mount sanding, rounding edges, and detail work. Made from durable aluminum and steel.

Types of Projects for Edge Sanders

Now that you're acquainted with the various edge sander options, let's look at some of the typical woodworking and carpentry projects where these tools excel:

Sanding Table Tops/Counter Edges

Flattening and smoothing table top and counter edges is a perfect application for edge sanders. Use them to remove saw marks, create rounded edges, or sand joints perfectly flush.

Sanding Cutting Boards

Edge sanders make quick work of sanding cutting boards to create smooth, rounded edges and tidy up end grain.

Detailing Cabinets

For installing and finishing cabinetry, edge sanders are indispensable for sanding doors to fit openings, working edges flush, and smoothing faces.

Trimming Out Moldings

Edge sanders help install crown molding, baseboard, window trim and more by allowing you to precisely fine tune for a perfect fit.

Shaping Wood Turnings

Use edge sanders to refine the shape of wood turnings like bowls, pens, finials, table legs, and other lathe work.

Sanding Picture Frames

Edge sanders make it easy to miter and sand picture frames with precision thanks to their 90 degree sanding surfaces.

Edge Sanding Techniques and Tips

Here is some guidance on how to effectively use your edge sander:

Always Wear Eye and Ear Protection

Edge sanders aggressively remove material and kick up lots of dust. Be sure to use proper safety goggles and a respirator or dust mask. Ear plugs or muffs will protect your hearing from the noise.

Work With the Grain

When possible, run your workpieces through the edge sander in the same direction as the wood grain. This helps avoid tear out on the edges.

Take Light Passes

Don't try to remove too much material in one pass. Make light, progressive passes across the edge sander for the best results. Multiple light passes create less heat than excessive pressure.

Keep it Moving

To prevent burning, keep your workpiece moving across the sanding surface at a steady feed rate. Don't leave it sitting in one spot too long.

Hand Sand the Last Passes

The edge sander will get you most of the way there, but finish up with some hand sanding to eliminate any machine marks and create an ultra smooth edge.

Use a Sanding Block on Curved Edges

For convex or concave edges, switch to a flexible sanding block for the final smoothing passes. This ensures even pressure across the profile.

Change Sandpaper Regularly

As sandpaper wears, it becomes less effective. Replace worn belts and sheets with fresh ones to maintain sanding performance.

Safety Tips

While extremely useful, edge sanders also come with some risks. Follow these safety practices:

• Always disconnect power before changing belts or sandpaper.
• Ensure workpiece is secure before starting to prevent kickback.
• Feed workpiece appropriately with even, steady pressure.
• Avoid awkward hand positions that put fingers near sanding surface.
• Wear proper apparel like safety glasses, hearing protection, and a dust mask.
• Never leave an edge sander running unattended.
• Maintain proper ventilation to control dust.

With training and experience, edge sanders can be operated quite safely. The most common accidents result from complacency and distraction.

Conclusion

Edge sanders open up new possibilities for taking your woodworking projects to the next level. Whether you need to smooth out tabletops, profile edges, fit trim, or put the perfect chamfer on cabinet doors, an edge sander gets the job done fast. We hope our edge sander buying guide has provided the information you need to select the right sander for your shop and projects.

From compact handheld models to powerful benchtop edge sanders, there are excellent options at various price points. Be sure to consider dust collection needs and what size material you expect to work with. And adding a specialty edge sanding attachment like the one from McFarland Customs is a great way to boost the capabilities of your existing sander.

With your new edge sander in hand, you'll be able to achieve clean, polished edges on all your workpieces with ease. Just remember to follow safe operating procedures and employ proper sanding techniques. In no time you'll be cranking out beautiful woodwork more efficiently than ever before. Let us know if you have any other questions!

FAQs

What are the advantages of using an edge sander?

Edge sanders provide more consistent results than hand sanding. They save time and effort while reducing the risk of high/low spots. Edge sanders also allow for cleaner 90 degree corners and have built-in dust collection.

What size edge sander do I need?

Consider the size of your typical workpieces. For wider boards, look for a larger 4 x 36 or 6 x 48-inch belt sander. For smaller material and detail work, a compact handheld edge sander is preferable.

Can I use an edge sander on metal?

Yes, many edge sanders work for both wood and metal projects. Use finer grit sandpaper/belts and take light passes to achieve a smooth finish on metal surfaces.

What safety gear should I use?

Edge sanders remove a lot of material and dust. Wear safety goggles, a respirator, hearing protection, and avoid loose clothing. Make sure to keep hands safely away from the abrasive.

How do I prevent burn marks?

Burning occurs when pressure is too high or the workpiece remains stationary. Make light passes with even feed rate pressure. Keep the workpiece moving across the sander.