Isogenopak Insulation - Applications, Products, Installation and Benefits

Introduction to Isogenopak

Isogenopak is a type of insulation material used for insulating technical rooms and other industrial applications. It is a flexible, elastomeric foam insulation that provides excellent thermal insulation and condensation control. Some of the key features and benefits of using isogenopak are:

What is Isogenopak?

Isogenopak is a closed-cell, fiber-free elastomeric insulation foam made from synthetic rubber. It contains millions of tiny cells filled with gas, giving it a spongy texture. These closed-cell gases provide excellent thermal insulation properties. Isogenopak is flexible and lightweight, making it easy to install around pipes, ducts, tanks and other irregular surfaces. It is also highly mold, mildew and moisture resistant.

Benefits of Isogenopak

Here are some of the main benefits of using isogenopak insulation:

• Excellent thermal performance - With an R-value around 4 per inch, isogenopak provides great insulation against heat flow and energy loss.
• Noise reduction - The closed-cell structure absorbs noise and vibration efficiently.
• Moisture resistance - Closed-cell foams prevent water vapor transmission, condensation issues.
• Lightweight and flexible - Easy to cut, shape and install around pipes, vessels, ductwork.
• Long-term durability - Can last for decades without melting or decomposing.
• Chemical resistance - Resists oils, solvents and other chemicals.
• Clean and fiber-free - Low dust and particles, ideal for hygienic environments.
• Fire resistance - Meets fire safety standards, produces minimal smoke.

With all these advantages, isogenopak is an excellent insulation choice for technical rooms, industrial settings and commercial HVAC applications.

Isogenopak vs Other Insulation Materials

Compared to other common insulation materials, isogenopak offers some unique benefits:

• Higher R-value than fiberglass at a given thickness.
• More flexible and better conformity than rigid foam boards.
• Lighter weight than mineral wool or calcium silicate.
• Better acoustic dampening than most rigid or porous insulations.
• Superior moisture resistance compared to fiberglass and mineral wool.

While it has a higher upfront cost than some insulations, isogenopak provides excellent long-term value from energy savings and durability.

Applications of Isogenopak

Isogenopak has a wide range of applications in industrial, commercial and technical settings. Some of the common uses include:

Insulation for Technical Rooms

Technical rooms like electrical rooms, server rooms and control rooms require insulation for thermal management. Isogenopak helps maintain stable temperatures and prevents condensation on cold surfaces. It is also used for noise control in these spaces with electrical equipment.

HVAC Ductwork Insulation

Isogenopak works well for insulating sheet metal HVAC ducts due to its flexibility. It helps improve indoor air quality by preventing condensation and mold growth on duct surfaces. The insulation also reduces noise from air turbulence inside ducts.

Pipe Insulation

Pipes carrying refrigerants, steam or hot fluids need insulation to conserve energy. Isogenopak wraps easily around pipe systems to prevent heat gain or loss. It protects against surface condensation and is also used on cold water pipes to avoid sweating issues.

Chilled Water Tank Insulation

Large chilled water tanks require insulation to maintain low temperatures. Isogenopak's elastomeric foam construction resists moisture and prevents condensation from forming on cold tank surfaces. It also keeps the chilled water colder for longer periods.

Acoustic Insulation

Isogenopak provides good noise reduction in industrial facilities. It can insulate noisy pipes, pumps, compressors, generators, turbines and other loud equipment. This helps improve safety by reducing noise exposure in the workplace.

Isogenopak Insulation Products

Isogenopak insulation comes in a variety of forms and thicknesses for different applications:

Isogenopak Rolls

Flexible elastomeric rolls are available in lengths up to 75 feet and thicknesses from 1/4 inch to over 2 inches. The rolls can wrap around pipes, ducts, tanks and other equipment. Thicker rolls provide more insulation and are often doubled-up for extra efficiency.

Isogenopak Sheets

Isogenopak sheets are ideal for flat or large surface areas like ducts, walls and ceilings. The sheets can be cut and shaped as needed. Standard sheet size is 48"x48" in thicknesses from 1/4" to 3".

Isogenopak Tape

Self-adhesive insulation tape seals seams, connections and joints. It provides a tight seal between insulation segments and prevents heat loss through gaps.

Isogenopak Glue

Adhesive glues bond isogenopak firmly to metal and other surfaces. It creates a tight bond for optimal efficiency and prevents slippage or detachment of insulation.

Isogenopak Accessories

A range of accessories like clamps, anchors, jackets and fittings are available for proper installation. Vapor barrier jackets prevent moisture ingress and protect the insulation.

Installing Isogenopak Insulation

Proper installation is key to getting optimal performance from isogenopak insulation. Here are some best practices for installation:

Surface Preparation

Clean and dry all application surfaces. Remove any rust, scale or dirt. This allows the insulation to adhere tightly.

Gluing and Sealing

Apply adhesive glue to bond insulation tightly to surfaces. Use sealant tape at all seams and joints. This prevents air gaps or detachment.

Fitting and Shaping

Cut insulation segments with a sharp utility knife and shape as needed for contoured surfaces. Avoid compressing or stretching insulation excessively.

Sealing Ends

Seal all cut ends and seams with appropriate insulation tape. This maintains the vapor barrier and prevents moisture ingress.

Protective Jacketing

Cover insulated pipes and surfaces with all-service protective jacket. This safeguards against damage, UV radiation, wind, rain etc.

Proper Thickness

Install insulation per the recommended thickness needed for the temperature range and application. This optimizes thermal efficiency.

Isogenopak Safety Considerations

While isogenopak is generally safe, installers should follow proper safety protocols:

• Wear gloves, long sleeves and eye protection when handling insulation.
• Work in well-ventilated areas and use respiratory protection if needed.
• Keep insulation away from open flames or other ignition sources.
• Use sharp knives carefully to avoid injuries.
• Follow all applicable safety codes for industrial insulation work.

With reasonable precautions, isogenopak insulation can be installed safely and efficiently.

Conclusion

Isogenopak is an advanced closed-cell elastomeric foam insulation offering exceptional thermal, acoustical and condensation control. With features like high R-value, moisture resistance, flexibility and durability, it outperforms many other insulations. Isogenopak is ideal for technical rooms, HVAC systems, pipes and industrial equipment. Following proper installation practices results in optimal efficiency and performance for the long-term. With rising energy costs and the need for energy conservation, isogenopak insulation provides an effective solution for industrial settings.

FAQs

What is isogenopak insulation made of?

Isogenopak is made from synthetic rubber and contains millions of small closed-cell gas pockets that provide insulation. It is an elastomeric, flexible, fiber-free foam.

What are the main benefits of isogenopak insulation?

Key benefits are excellent thermal performance, noise reduction, moisture resistance, flexibility, durability, mold/mildew resistance, lightweight, and high R-value per inch.

Where can isogenopak insulation be used?

Typical applications include technical rooms, HVAC systems, chilled water tanks, steam/hot water pipes, acoustic insulation, and industrial equipment insulation.

Does isogenopak insulation require any special care during installation?

Proper surface prep, gluing, fitting, sealing of seams/joints, vapor barriers, and protecting with jacketing are key for correct installation.

Is isogenopak insulation safe to work with?

Normal safety precautions like gloves, eye protection, ventilation, keeping away from flames etc. should be followed for safe installation.