Advantages of Using Duratec Pipes for High Performance Applications

Introduction to Duratec Pipes

Duratec pipes are a specialized type of piping often used in high performance applications. Made from durable and lightweight aluminum alloy, Duratec pipes offer superior flow characteristics, corrosion resistance, and strength-to-weight ratio compared to steel or cast iron pipes.

Advantages of Duratec Pipes

There are several key benefits that make Duratec the pipe of choice for many demanding applications:

• Lightweight - Up to 60% lighter than steel pipes, making them easier to install and transport.
• High strength - Very rigid pipes that can withstand high pressures.
• Corrosion resistant - Durable aluminum alloy resists corrosion from water, oil, and other fluids.
• Improved flow - Smooth interior surface reduces turbulence and increases flow rate.
• Temperature resistance - Can withstand very high and very low temperatures.
• Easy to modify - Can be cut, welded, bent, and machined with basic tools.

Typical Applications

Some of the most common applications for Duratec pipes include:

• Motorsports - Used extensively in race car builds and high performance vehicles.
• Aircraft - Frequently used for hydraulic, fuel, cooling, and pneumatic systems.
• Industrial - Process piping for food, chemical, pharmaceutical, and energy industries.
• Automotive - Custom intake, exhaust, cooling, and fuel system plumbing.
• Marine - Onboard fluid and ventilation piping systems exposed to salt water.

Duratec Pipe Sizes and Configurations

Duratec pipes are available in a wide range of standard and custom sizes, wall thicknesses, and configurations to suit nearly any piping need.

Pipe Diameters

Some of the most commonly used Duratec pipe diameters include:

• 1/8 inch
• 1/4 inch
• 3/8 inch
• 1/2 inch
• 3/4 inch
• 1 inch
• 1-1/4 inches
• 1-1/2 inches
• 2 inches
• 2-1/2 inches
• 3 inches
• 4 inches

Custom diameters are also available up to around 8 inches, but require a minimum order quantity.

Wall Thicknesses

Wall thicknesses range from ultra-thin 0.035 inch walls for tight clearance areas and weight reduction, up to 0.25 thick walls for high pressure needs. Common sizes include:

• 0.035 inch
• 0.049 inch
• 0.065 inch
• 0.095 inch
• 0.120 inch

Bend Configurations

In addition to straight sections, Duratec pipes can be purchased pre-bent into common angles including 45°, 90°, and 180° U-bends. This simplifies installation and reduces the amount of bending required.

Connection Options

Duratec pipes utilize specially machined bead, flange, or V-band style connections to simplify joining multiple sections of piping into a complete system. Weld-on connections are also commonly used.

Working with Duratec Pipes

Despite their advanced performance, Duratec pipes are relatively easy to work with using basic tools found in most home workshops.

Cutting

An abrasive chop saw with an aluminum cutting blade is the quickest way to accurately cut Duratec pipes to length. Make sure to properly deburr both inside and outside edges after cutting to prevent flow restrictions.

Bending

A basic tubing bender allows making precision bends without crimping or flattening the pipes. Ensure proper bend radius for the wall thickness and prevent from over-bending.

Welding and Soldering

TIG welding is most often used to join sections of Duratec pipe into complete exhaust, intake, or fluid systems. Flux core MIG welding can also be used. Brazing rods appropriate for aluminum allow soldering pipes up to 2 inch diameter.

Polishing and Finishing

Scotch Brite pads or very fine grit sandpaper provide excellent finishes on Duratec piping that will maintain their luster for years after install. Avoid coarse sanding or grinding which may damage the pipe walls.

Properly working with Duratec pipes ensures getting the most out of their potential for any project. Their lightweight, high strength, and corrosion resistant properties continue making Duratec one of the elite pipe choices for extreme duty applications.

FAQs

What are the main benefits of Duratec pipes?

The main benefits of Duratec pipes are their lightweight strength, corrosion resistance, smooth flow characteristics, high temperature resistance, and ease of modification. Their durable aluminum alloy construction provides an optimal strength-to-weight ratio.

What tools do I need to work with Duratec pipes?

You can work with Duratec pipes using basic tools like a chop saw, tubing bender, TIG welder, and sandpaper. An abrasive blade makes precise cuts, while a tubing bender allows creating smooth, crimp-free bends to shape the pipes.

What are some typical applications for Duratec piping?

Duratec pipes are commonly used in motorsports, aircraft, industrial processing, automotive, and marine applications where lightweight, corrosion resistant, and robust performance are needed. Custom intake, exhaust, cooling, and fluid systems are among the most popular uses.

Can I polish Duratec pipes to a mirror finish?

Yes, Duratec pipes can be sanded and polished to a chrome-like mirrored finish for show-quality installations. Start with fine grit sandpaper and progress down to Scotch Brite pads. Avoid coarse abrasives that could damage the pipe walls.