Ez Lift Pallet Jack Parts - Repair and Replace Worn Components

Introduction to Ez Lift Pallet Jack Parts

Ez lift pallet jacks are one of the most popular types of material handling equipment found in warehouses, distribution centers, and other industrial settings. These versatile machines allow workers to easily lift and move heavy pallets of inventory or finished goods.

Like any mechanical device, ez lift pallet jacks require regular maintenance and occasional repairs. Worn or broken parts on pallet jacks need to be replaced to keep them functioning properly and safely. Thankfully, most ez lift pallet jack parts are readily available from parts suppliers.

Common Replacement Parts for Ez Lift Pallet Jacks

Some of the most commonly replaced ez lift pallet jack parts include:

• Wheels and casters - Pallet jack wheels endure a lot of wear and tear. When they become cracked or damaged, the wheels should be replaced.
• Load wheels and rollers - The polyurethane load wheels on the forks also wear out over time. Replacing them restores smooth operation.
• Pump and motor - The hydraulic pump and electric motor are key pallet jack power components. Repairing or replacing them can resolve lift issues.
• Control handle - Control handles allow workers to steer and operate the pallet jack. Loose or broken handles should be replaced.
• Lifting cylinders - The hydraulic cylinder that raises and lowers the forks needs to be repaired or replaced if it leaks fluid or no longer lifts properly.
• Batteries - Electric pallet jacks rely on batteries for power. Dead or low batteries cause operational problems.
• Chains and sprockets - On manual pallet jacks, the lift chains and sprockets connect to the pump handle and require occasional repairs.

Where to Purchase Replacement Ez Lift Pallet Jack Parts

There are a few options when it comes time to buy replacement parts for ez lift pallet jacks:

• Direct from the manufacturer - Going directly through ez lift's parts department ensures you get precise replacement parts made for your pallet jack model.
• Authorized parts distributors - Many authorized wholesalers stock genuine ez lift parts to supply repair needs.
• Generic parts suppliers - Generic or aftermarket parts can also be purchased from third party parts companies.
• Online parts retailers - Many online retailers sell common pallet jack replacement parts like wheels, casters, and control handles.

When possible, it's advisable to purchase OEM parts directly from ez lift or authorized distributors. This guarantees you get quality parts made specifically for your ez lift pallet jack model. Generic parts sometimes have fit or durability issues.

Steps for Replacing Ez Lift Pallet Jack Parts

Once you've purchased the necessary pallet jack replacement parts, you can tackle the repair. Here are some general steps for replacing common ez lift parts:

1. Consult the parts or repair manual for your specific ez lift model. Follow all safety precautions.
2. Disconnect the pallet jack battery before doing any work.
3. Examine the damaged parts to determine exactly what needs replacement.
4. Use proper tools to detach the broken parts from the pallet jack.
5. Clean the component surfaces thoroughly before installing new parts.
6. Carefully install the new pallet jack parts as specified in the repair manual.
7. Reconnect the battery and test operation once finished.
8. Double check that all fasteners are tightened properly.

Be sure to dispose of any broken parts, spilled oils or greases properly. Some disassembly may be required to access and remove damaged components on the pallet jack. Go slowly and label any disconnected wires or hoses for proper reassembly.

Regular Maintenance Can Extend Part Life

Taking steps to maintain your ez lift pallet jack can minimize the need for frequent parts replacements. Here are some proactive maintenance tips:

• Inspect the pallet jack daily and fix minor issues immediately.
• Keep the unit clean by removing dirt, grime and debris regularly.
• Lubricate moving parts like wheel bearings with the recommended lubricants.
• Check for loose bolts, nuts and screws periodically. Tighten if needed.
• Monitor hydraulic components and hoses for leaks.
• Fully charge electric pallet jack batteries after each use.
• Replace the hydraulic oil and oil filter per the manual's guidelines.

Well maintained ez lift pallet jacks are less likely to suffer from major part failures. But even with proper care, parts like wheels and hydraulic components wear out over years of use.

Conclusion

Ez lift pallet jacks are versatile warehouse tools, but their moving parts need replacement occasionally. Common parts like wheels, hydraulic components, batteries, and control handles tend to require replacement over time. Using OEM or high quality aftermarket parts ensures proper fit and function. With routine maintenance and proper part replacement when needed, ez lift pallet jacks can deliver years of reliable service.

FAQs

Where can I find an ez lift pallet jack repair manual?

Ez lift provides PDF copies of repair manuals for their pallet jacks on their website. You can also sometimes request a physical repair manual copy from ez lift or an authorized parts distributor.

What are some common pallet jack wheel issues?

Wheels on pallet jacks can become warped or cracked. The wheel bearings inside can also wear out over time causing wiggly or stiff wheels. Damaged wheels should be replaced.

How often should I grease the wheel bearings?

Ez lift recommends greasing the wheel bearings once every 50 hours of pallet jack operation. Use a lithium soap grease in the wheel bearings.

Can I change the hydraulic oil myself?

Yes, you can change the hydraulic oil yourself on most ez lift pallet jack models. Drain the old oil completely, change the filter, and refill with the recommended hydraulic oil weight per the manual.

What causes the hydraulics on a pallet jack to stop working?

Common hydraulic problems include failed pump, leaks, air in the system, blocked hoses, and low hydraulic fluid level. Consulting the repair manual can help diagnose and fix hydraulic lifting issues.