How to Build and Use a 2x4 Router Table for Woodworking Projects

An Introduction to 2x4 Flood Tables

2x4 flood tables, sometimes referred to as router tables, are woodworking tools used for flattening and smoothing boards. They consist of a flat table surface made from 2x4 lumber with an opening for a router. Router tables allow woodworkers to safely and accurately cut decorative edges or make other precise cuts in boards using a handheld or stationary router.

The Benefits of Using a 2x4 Flood Table

2x4 flood tables offer several advantages over attempting to use a handheld router freehand:

• The flat table surface provides a stable, level base for the workpiece, preventing uneven cuts.
• Fences, guides, templates, and other accessories can be used with a table for accuracy.
• Router tables allow two-handed control - one hand can guide the workpiece while the other handles the router.
• Tables enable working with large boards more easily compared to maneuvering them by hand.
• Switching between bits is faster as the router can be left in place instead of being removed each time.
• Dust collection is more effective when the router is contained within an enclosure.

For woodworking hobbyists looking to expand their capabilities, a DIY 2x4 router table is an easy-to-construct and highly useful addition to the workshop.

Building a 2x4 Flood Table

A basic 2x4 router table can be built with just a few common materials and tools:

• 2x4 lumber - Use kiln-dried, straight boards free from warping or knots.
• Plywood or MDF - For the table surface and fence.
• Router mounting plate - To fit your router and install in the table.
• Hardware - Screws, bolts, washers, etc. to assemble the components.
• Wood glue, wood filler, sandpaper - To process and smooth the wood pieces.
• Power drill and drivers - For drilling screw holes and assembling the table.
• Saw - A circular saw, jigsaw, or handsaw to cut the wood to size.
• Carpenter's square - For checking angles during assembly.

The basic construction steps are:

1. Cut the 2x4 lumber to size according to your plans.
2. Arrange into a rectangle and attach together using wood screws.
3. Cut the tabletop and fence pieces out of plywood or MDF.
4. Attach the table surface to the 2x4 frame using wood glue and screws.
5. Adhere the router mounting plate according to the manufacturer's directions.
6. Attach the fence to the table, allowing room for workpiece clearance.
7. Apply wood filler to gaps and sand smooth when dry.

With attention to detail on a flat work surface, you can produce an accurate router table suitable for all types of decorative and functional woodworking tasks.

Using Your 2x4 Flood Table Safely

When operating your new router table, be sure to follow these safety precautions:

• Always wear eye and ear protection when routing.
• Use dust collection and avoid breathing router dust.
• Keep hands away from the bit area during operation.
• Feed stock slowly and evenly when routing.
• Ensure the bit is clear before turning on the router.
• Clamp down or otherwise secure the workpiece for safety.
• Unplug the router when changing bits.
• Maintain proper router speed for each bit size.
• Keep your 2x4 table stable and avoid leaning on it.

With care and common sense, your shop-built routing table will provide years of enjoyable service crafting wood masterpieces.

Massive Flooding in Fairfax Falls, Vermont

The small town of Fairfax Falls, Vermont was hit by massive flooding in July 2023 that caused extensive damage throughout the community. Located in Franklin County, Fairfax Falls sits along the Rock River which breached its banks after extremely heavy rains.

Videos shared on social media showed the normally benign river raging through the center of town, turning roads into rapid rivers. Numerous roads and bridges were completely washed out by the fast moving waters. Houses and downtown businesses were inundated by up to six feet of water.

Residents described the flooding as unprecedented. “I’ve lived here my whole life and I’ve never seen anything close to this,” said Alan Thomas, a 3rd generation resident. “The river rose so fast it caught everyone off guard. It turned into a raging torrent.”

The flash flooding was fueled by over 9 inches of rain falling over a short period. A stationary weather system pumped tropical moisture into the region, creating the perfect conditions for excessive rainfall.

In the aftermath, the people of Fairfax Falls were left with severely damaged homes and businesses. The town hall, library, grocery store and several restaurants were filled with muddy water and sediments. Main street was left buried under feet of rocks and debris.

“It’s going to take a long time to dig out and recover from this,” said Mayor Carol Walsh. “But we’ll do it, we’re a strong community. The cleanup and rebuilding starts today.”

The flooding closed numerous roads in the area, disrupting transportation routes. Repairs are expected to take many months and cost millions of dollars. But the residents of the small rural town say their community spirit will overcome this disaster.

FAQs

What are the advantages of using a router table?

Router tables provide more control, accuracy, safety, and convenience for woodworking tasks like edge forming, grooves, dados, rabbets, and joint-making. They allow two-handed operation and easier use of large boards.

What tools do I need to build a 2x4 router table?

You'll need basic DIY tools like a saw, drill, sandpaper, carpenter's square, clamps, screws, wood glue, and hardware to construct a 2x4 router table.

What safety gear should be used with a router table?

Always wear proper eye and ear protection when using a router table. Use dust collection, keep hands away from the bit, secure the workpiece, unplug before changing bits, and maintain the proper router speed.

What material should I use for the tabletop surface?

Plywood and MDF are common choices for router table surfaces. Look for materials that are very smooth, flat, and stable.

What are some typical router table uses?

Router tables are great for edge profiling, decorative cuts, rabbeting, grooving, joint-making, trimming laminates, pattern following, and other precise routing tasks.