Upgrade Your KTM 300 EXC's Clutch Cover for Protection
Upgrading Your KTM EXC 300 Clutch Cover
If you own a KTM EXC 300 dirt bike, you know the importance of protecting the critical components under the clutch cover. The stock clutch cover does an adequate job, but an aftermarket clutch cover can provide increased durability, improve aesthetics, and shed more weight. In this article, we'll look at some of the benefits of upgrading your KTM 300 EXC's clutch cover and review some top options on the market.
Why Upgrade Your Clutch Cover?
The clutch on the KTM 300 EXC transmits power from the engine to the transmission. It's constantly exposed to debris like mud, sand, and rocks which can damage the clutch plates and springs inside. The clutch cover protects these components but often takes a beating in the process.
Cracks and leaks can form in the stock clutch cover allowing contaminants inside. An aftermarket cover made from higher grade aluminum or steel alloys can better withstand impacts from crashes and debris. High-end covers also feature enhanced sealing to keep mud and water out.
Aftermarket covers provide other useful benefits as well:
- Weight reduction – Shaving grams with a lightweight cover can improve handling.
- Improved cooling – Strategic ventilation allows heat to dissipate faster.
- Custom looks – Available in different colors/finishes to match your bike.
Top KTM 300 EXC Clutch Cover Picks
Many companies offer 300 EXC clutch covers, but these three high-performance options stand out from the pack:
FMF Racing Powercore 4 Clutch Cover
FMF Racing is renowned for making top-tier performance parts for dirt bikes. Their Powercore 4 Clutch Cover for the KTM 300 EXC boasts a sleek and modern design with the following features:
- Constructed from durable aluminum alloy
- Weight is 25% lighter than stock cover
- Ventilation ports enhance cooling
- Match the cover finish to your bike with 3 color options
- Comes with necessary gaskets and hardware
Overall an excellent high-performance cover that shines in tough trail conditions.
Acerbis X-Factor Clutch Side Cover
Another leading brand in dirt bike protection equipment, Acerbis makes the X-Factor clutch cover for longevity and aesthetic upgrades. Benefits include:
- Made from color-preserving X-lastic compound
- Unbreakable even in extreme crashes
- Works with stock oil filter cover
- Matches plastics for color continuity
- Lightweight yet durable construction
If you want a cover that can survive devastating crashes, the X-Factor delivers excellent impact resistance.
Devol Racing Radiator + Clutch Cover Combo
For maximum protection and cooling, Devol Racing offers this durable combo kit. It packages a radiator guard and matching clutch cover with these advantages:
- CNC-machined from billet 6061 aluminum
- Clutch cover made 1mm thicker than stock
- Race-ready black anodized finish
- Vented for increased airflow
- Handmade in the USA
The Devol Racing combo provides hardcore shields ready for extreme riding and crashes.
Installing Your New Clutch Cover
Putting on your shiny new KTM 300 EXC clutch cover isn't difficult, but having some mechanical skill helps. Here are the basic steps:
- Remove stock cover - Take off old gaskets/seals carefully.
- Clean - Use brake cleaner and rags to remove old oil and debris.
- Inspect - Check clutch basket teeth are intact and no leaks.
- Apply gasket/seal - Get new gaskets seated correctly.
- Mount cover - Align bolts holes and tighten fasteners to spec.
- Check for leaks - Fill with oil then inspect for any dripping issues.
Some patience is required when aligning all the new gasket surfaces and fitting the upgraded cover. Having a repair manual for torque specs helps too.
Maintenance Tips for New Clutch Covers
Once that fancy clutch cover is protecting your KTM 300 EXC’s transmission, you’ll want to keep it looking sweet. Here are some simple maintenance tips:
- Pre-ride inspections – Check bolts are tight, no leaks are forming, and protective finish is intact before every ride.
- Post-ride cleaning – Gently spray off dirt/debris with low pressure water. Avoid blasting dirt into seals.
- Touch up scratches – Use touch up paint pens to cover any chips in the finish to prevent corrosion.
- Check torque specs – Ensure all bolts are torqued properly during routine maintenance.
Taking good care of that shiny new clutch cover will keep your bike protected while looking factory fresh for many rides to come!
Get Increased Protection With a Clutch Cover Upgrade
If you do aggressive riding on your KTM 300 EXC, upgrading the clutch cover should be on your to-do list. Quality aftermarket covers from FMF Racing, Acerbis, and Devol Racing deliver better protection, durability, and aesthetics.
Installing a new cover requires some mechanical aptitude and the right gaskets. But once bolted on, enjoying hassle-free riding with reduced clutch wear and better protection from debris will be well worth the effort.
So browse the clutch cover options for your bike and get ready to rip with increased confidence!
FAQs
What are the benefits of an aftermarket clutch cover?
Aftermarket clutch covers provide better protection, durability, cooling, aesthetics and weight reduction compared to the stock KTM cover. They are designed for aggressive riding and withstand impacts better.
What companies make the best 300 EXC clutch covers?
Top manufacturers like FMF Racing, Acerbis, and Devol Racing offer exceptional clutch covers for the KTM 300 EXC. They use high grade materials that prevent damage while looking great.
What is the installation process for a new clutch cover?
Installing a 300 EXC clutch cover involves removing the stock cover, cleaning the area thoroughly, applying new gaskets, aligning the new cover, tightening bolts to spec, and checking for oil leaks before filling with oil.
How do I care for my new KTM clutch cover?
Tips for caring for your new clutch cover include pre-ride inspections, gentle post-ride cleaning, touch up paint for scratches, and routinely checking bolt torque specs to keep it looking fresh.
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